Shift shaft machining plant
Complete machining of shift shafts in one plant in three operations
1 Motor spindles
2 Low-vubration machining
3 Compact design
4 Cycle time 90 seconds
5 Long tool life
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Parameters
- Machine tool incl periphery 8000 x 9700 x 2800 mm
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Product Detail
Perfectly matched: Machining selector and shift rods
Complete machining: 21 operations in three set-up.
The welded frame construction of the machine bed in flatbed design supports the machining assemblies and absorbs the gerated process forces. Ribbing of the bed provides the necessary rigidity for low-vibration machining.
Along the length of the bed, in three sections, the X-axis guides are mounted with horizontal motor spindles. Intermediate guides, arranged orthoganally to the X-axis, operate as the Z-axis.
Glass scales are used as the absolute length measuring system for the X-axes. The alternation arrangement of the X-axes with overlapping travel paths enable the spindles to transfer workpieces in a secure axial and radial position. Opposite the spindles are the fixed tool carriers. The clamped workpiece is machined on the stationary tools via the spindle axes(X,Z and C). There are 7 driven tools for each task.
Openings arranged centrally between the tool carrier and the X-axes guide the falling chips onto the chip conveyor belt for discharge from the machining area. The cooling lubricant is also fed back through these opening to the coolant system with its belt and pumps.
The control shaft is made of short bars, 32 mm diameter, 1500 mm length, in three set-up. There is no residual piece in the machining process.
Highlights
- High machining precision
- Exact manufacturing quality
- Low-vibration processes
- Long tool life
- Maximum process safety
Equipment
- 3 Work spindles, 24,5 kw, 65NM, 8,000min-1
- Travel per work spindle; X: 1700 mm, Z: 240 mm
- 2 chucks with stop, 1 chuck for bar
- 5 fixed, driven tools 6,000 min-1; 2×HSK 50,58 kw, 10 Nm; 2×HSK 63,89kw, 16 Nm; 1×HSK 63,58kw, 10 Nm
- 1 hobbing spindle, HSK 50, tool bearing on both sides 4,500 min-1, 14,6 kw, 35 Nm,
- Traverse path of milling spindle, X: 70 mm; Y: 240 mm; Z: 140 mm
- 12 fixed tools, Capto C4
- Machine control Sinumerik 840 D SL
- Central lubrication
- Cooling lubricant system with compact belt filter and immersion cooler
- Chip conveyor
- Exhaust air unit
- Hydraulic system
- Step conveyor with blank bunker
- Industrial robot removal side
Options
- visualisation Tool management
- User interfaces
- Tool breakage monitoring
- Motor spindle with rotary feed-through for tools with internal cooling lubrcant supply
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XIAMEN XIONGLIN Mechanical EQUIPMENT Co., Ltd
Huoju gaoxinqu ruanjianyuan (Software Park)Sanqi xixi shanwei Road No.63, 27 of room 1103
厦门火炬高新区软件园三期溪西山尾路 63 号 1103 室之二十七
Email: info@xl-jixie.com
Tel: 0086 17700089421
we also sell Stamping die and other high quality Injection mould
